Effect of Microstructure Transformations on Fatigue Properties of Laser Beam Welded Ti‐6Al‐4V Butt Joints Subjected to Postweld Heat Treatment

Abstract

The effect of postweld heat treatment (PWHT) on 2.6‐mm‐thick Ti‐6Al‐4V butt joints that were welded using a continuous‐wave 8‐kW ytterbium fibre laser was studied in terms of the microstructure, microtexture, number of welding defects, microhardness, residual stress distribution and high cycle fatigue (HCF) properties. Five types of heat treatments in the temperature range of 540–920°C are investigated. The main reasons leading to fatigue life deterioration after the laser welding process are discussed, and possible guidelines for further improvement of the HCF behaviour by a subsequent suitable type of PWHT are provided. Low‐temperature annealing (T < 600°C) tends to harden both the base material and the welding zone without any significant effect on the fatigue properties. Heat treatments at higher temperatures (T > 750°C) lead to the transformation of a strong martensitic structure in the fusion zone (FZ) into more ductile coarse lamellar, which is more beneficial for fatigue performance. A suitable type of PWHT can increase the fatigue limit of a laser‐welded Ti‐6Al‐4V butt joint by 10%; however, a slight decrease in static strength should be considered. The effect of stress relief at elevated temperatures is studied.