@misc{manenteandre_evaluation_of_2019, author={Manente Andre, N.,dos Santos, J.F.,Amancio-Filho, S.T.}, title={Evaluation of Joint Formation and Mechanical Performance of the AA7075-T6/CFRP Spot Joints Produced by Frictional Heat}, year={2019}, howpublished = {journal article}, doi = {https://doi.org/10.3390/ma12060891}, abstract = {The development of lightweight hybrid metal–polymer structures has recently attracted interest from the transportation industry. Nevertheless, the possibility of joining metals and polymers or composites is still a great challenge. Friction Spot Joining (FSpJ) is a prize-winning friction-based joining technique for metal–polymer hybrid structures. The technology is environment-friendly and comprises very short joining cycles (2 to 8 s). In the current work, aluminum alloy 7075-T6 and carbon-fiber-reinforced polyphenylene sulfide (CF-PPS) friction spot joints were produced and evaluated for the first time in the literature. The spot joints were investigated in terms of microstructure, mechanical performance under quasi-static loading and failure mechanisms. Macro- and micro-mechanical interlocking were identified as the main bonding mechanism, along with adhesion forces as a result of the reconsolidated polymer layer. Moreover, the influence of the joining force on the mechanical performance of the joints was addressed. Ultimate lap shear forces up to 4068 ± 184 N were achieved in this study. A mixture of adhesive–cohesive failure mode was identified, while cohesive failure was dominant. Finally, a qualitative comparison with other state-of-the-art joining technologies for hybrid structures demonstrated that the friction spot joints eventually exhibit superior/similar strength than/to concurrent technologies and shorter joining times.}, note = {Online available at: \url{https://doi.org/10.3390/ma12060891} (DOI). Manente Andre, N.; dos Santos, J.; Amancio-Filho, S.: Evaluation of Joint Formation and Mechanical Performance of the AA7075-T6/CFRP Spot Joints Produced by Frictional Heat. Materials. 2019. vol. 12, no. 6, 891. DOI: 10.3390/ma12060891}}